The Installation Process for Double Broadcast Quartz Epoxy/Polyurea Floors. quartz epoxy floor, poly floor installation, garage flooring Kansas, commercial epoxy floors

If you want a garage, basement, or commercial space floor that is durable, slip-resistant, and visually stunning, a double broadcast quartz epoxy or polyurea floor is the perfect choice. At Top Flake Coatings, we specialize in premium floor installations across Topeka, Lawrence, Manhattan, Osage City, Olathe, and Junction City, using proven methods that ensure a long-lasting, professional finish.

Step 1: Surface Preparation

The key to a successful double broadcast quartz floor is proper concrete preparation:

• Cleaning: Remove dirt, oil, grease, and old coatings.

• Grinding or Shot Blasting: Smooth out imperfections and open the concrete pores for better adhesion.

• Repairing Cracks or Chips: Fill any surface defects to create a level base.

Without proper preparation, your floor could peel, bubble, or flake over time.

Step 2: Priming the Concrete

Next, a primer coat is applied:

• Seals the surface to prevent bubbles

• Enhances adhesion between the concrete and epoxy/polyurea

• Provides a uniform base for quartz broadcasting

Step 3: First Quartz Broadcast

We then apply a base coat of epoxy or polyurea and broadcast the first layer of quartz granules. This initial broadcast:

• Creates texture and slip resistance

• Starts building the floor’s depth and durability

• Adds a strong visual foundation for the final look

After curing, excess quartz is removed to prepare for the second broadcast.

Step 4: Second Quartz Broadcast

The double broadcast step involves applying a second coat of epoxy or polyurea and scattering another layer of quartz over the first. Benefits of the double broadcast include:

• Enhanced durability for heavy traffic areas

• Superior slip resistance for safety

• Thicker, more textured surface for long-lasting performance

• Rich, multi-dimensional visual appeal

Once the second layer is applied and leveled, we remove any loose quartz granules before the final topcoat.

Step 5: Topcoat Application

A clear topcoat is applied to seal the quartz layers:

• Protects against chemicals, stains, and UV damage

• Creates a high-gloss, professional finish

• Makes the surface easy to clean and maintain

Depending on your needs, we use epoxy, polyurea, or polyaspartic topcoats, all offering exceptional durability and appearance.

Step 6: Curing and Inspection

After the topcoat, the floor is left to cure fully, usually within 24–48 hours. We perform a final inspection to ensure:

• Smooth, even finish

• Proper adhesion of all quartz layers

• No defects or imperfections

Why Double Broadcast Quartz Is Worth It

A double broadcast quartz floor provides:

• Maximum durability for garages, workshops, or commercial spaces

• Extra slip resistance for safety

• Thicker, longer-lasting protection

• Stunning, textured aesthetic that elevates your space

At Top Flake Coatings, we combine professional installation, premium Valence products, and double broadcast quartz techniques to deliver floors that look amazing and last for years.

Get Your Double Broadcast Quartz Floor Today

If you’re ready to transform your garage, basement, or commercial space with a durable, slip-resistant, and visually stunning floor, contact Top Flake Coatings today for a free consultation. Let our team show you the difference that professional installation and double broadcast quartz can make!

 Schedule your consultation today and upgrade your floors with Top Flake Coatings!